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Transmission teeth and grinding manufacturing

time:2025-01-25 11:56    次 



field of mechanical engineering, the transmission system is a key component to ensure the efficient and stable operation of the machine. Among them, gear, as one of the most basic and widely used transmission components, plays an indispensable role in many industries such as automobile, aerospace, industrial automation and so on. In order to meet the strict requirements of precision, strength and wear resistance in different application scenarios, the manufacturing technology of transmission gears is particularly important, and grinding technology is an important means to improve the quality of gears.

Basic types and applications of gears

According to the working principle and structural characteristics, gears can be divided into straight cylindrical gears, helical cylindrical gears, bevel gears and other types. Each type of gear has its own specific application scenarios:

Spur gear: suitable for power transmission under low or medium speed and light load conditions.

Helical cylindrical gear: Compared with spur gear, helical gear has better meshing performance and stability, and is often used in high-speed and heavy-load situations.

Bevel gear: It is mainly used for power transmission when two shafts intersect (usually at a 90-degree angle), and is commonly used in vehicle rear axle drive devices.

Importance of grinding technology

With the development of modern manufacturing industry, the requirements for gears are not only the realization of basic functions, but also high precision, long life and low noise. Although the traditional cutting method can produce gears that meet the general requirements, it is often difficult to achieve the expected results when pursuing higher standards. At this time, grinding technology came into being and gradually became the core link in precision gear manufacturing.

1. Improve surface smoothness: Through fine grinding, the surface quality and contact area of gear teeth can be significantly improved, thus reducing friction loss and prolonging service life.

2. Enhance the dimensional stability: during grinding, the dimensional deviation of each part of the gear can be accurately controlled to ensure the good cooperation between the whole gear set.

3. Improve the mechanical properties: Reasonable selection of abrasive material and parameter setting can effectively remove the hardened layer and residual stress and optimize the overall mechanical properties of the gear without destroying the internal structure of the material.

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To sum up, Transmission Teeth and Grinding Manufacturing is not only a science, but also an art.. It combines advanced design concept and exquisite manufacturing technology, so that each gear can play its best role in complex and changeable working environment. future, new materials and technologies will emerge continuously, and it is believed that the research and development in this field will usher in a broader prospect.